As fuel prices continue to spiral, reducing fuel consumption in HGVs (Heavy Goods Vehicles) through tyre maintenance is one of the most cost-effective strategies in fleet management.

Tyres directly affect rolling resistance, which can account for up to 30% of a truck’s fuel usage. Here’s how proper tyre care makes a real difference:

1. Maintain Correct Tyre Pressure

Under-inflation increases rolling resistance → higher fuel use (can raise consumption by 2–10%).
Over-inflation reduces grip and causes uneven wear.
Check pressure weekly and before long journeys.
Use manufacturer-recommended PSI for load conditions.

Even a drop of 10 psi can noticeably increase fuel consumption.

2. Ensure Proper Wheel Alignment

Misaligned wheels drag slightly across the road instead of rolling smoothly.
This increases fuel use and causes uneven tyre wear.
Check alignment:

After hitting potholes/curbs
Every service interval
If steering feels off

3. Rotate Tyres Regularly

Promotes even wear across all tyres.
Maintains consistent rolling resistance.
Follow a rotation schedule (e.g., every 40,000–80,000 km depending on usage).

4. Use Low Rolling Resistance Tyres

Designed specifically to reduce energy loss.
Can improve fuel efficiency by 3–5%.
Look for EU tyre labels showing good fuel efficiency ratings (A–C).

5. Manage Load Distribution

Uneven loads put extra pressure on certain tyres.
Leads to increased resistance and faster wear.
Ensure weight is evenly distributed across axles.

6. Monitor Tread Depth and Condition

Worn or uneven tread increases drag.
Replace tyres before they become inefficient (not just illegal).
Watch for:

Cupping
Feathering
Flat spots

7. Use Tyre Pressure Monitoring Systems (TPMS)

Provides real-time pressure data.
Alerts drivers to slow leaks or pressure drops.
Helps prevent fuel waste and tyre damage.

8. Control Heat Build-Up

Heat increases rolling resistance and tyre wear.
Caused by:

Under-inflation
Overloading
High speeds
Regular checks help keep temperatures stable.

Real Impact

9. Well-maintained tyres can:

Reduce fuel consumption by 5–10%
Extend tyre lifespan by 20–30%
Improve safety and reduce breakdowns

10. Quick Checklist for Drivers

Check tyre pressure weekly
Inspect tyres before trips
Report uneven wear immediately
Avoid aggressive driving (harsh braking/acceleration)